Best Stick Welders (Arc Welder) 2021- Reviews & Buyers Guide

Many welding machines are present in the market, offering various features and performing versatile types of the weld. Among those machines, the best stick welders are superior and provide better results than TIG or MIG welding.

Best Stick Welders 

Shielded metal arc welding (SMAW 0r MMA) formally known as tick welding is simple and easy to do, as well as the user can achieve results that are not even achieved with MIG or TIG welding. Hence these are the best alternative in comparison to the complex and challenging welding procedures. For that purpose, you first need to buy the stick welder.

The question which arises next what is the best stick welder? Finding the best stick welder in the world is a bit difficult as it requires you to have proper research going through from different types of products. Most people find a stick welder with easy control, low power consumption, and deep penetrations.

Most welders chose stick welding due to several advantages over the other welding methods, such as the welds’ speed and pace. When it is compared to MIG and TIG welding, stick welding is much faster in time. Hence stick welding much faster production rates than any other welding process. Also, stick welding is easy to perform for both experienced and novice users.

Keeping these things in mind, we have brought to you the stick welders present in the market. So, stick with the article and have a detailed view of the best stick welder reviews.

Top picks

PRIMEWELD 225X

best stick welders

  • Weight: 41 Pounds
  • Input Volt: 120/240 V
  • Output: 20-180A

 

LOTOS LTPDC2000D

LOTOS LTPDC2000D

  • Weight: 43 Ibs
  • Input Volt: 110/220 v
  • Output: 15-200A

 

Amico ARC-160D

Amico ARC-160D

  • Weight: 16 Ibs
  • Input volt: 115/230v
  • Output: 20-160A

 

Related:

Comparison table of best TIG welders

IMAGE
PRODUCT
DETAILS
PRICE

best stick welders

PRIMEWELD 225X
  • Weight: 41 Pounds
  • Input Voltage: 120/240 V
  • Welding Type: TIG & STICK
  • Output: 20-180A

LOTOS LTPDC2000D

LOTOS LTPDC2000D
  • Weight: 43 pounds
  • Input Voltage: 110/220v
  • Output current: 15-200A
  • Duty Cycle: 60% @ 200A

Amico ARC-160D

Amico ARC 160D
 
  • Weight: 16 pounds
  • Input voltage: 115/230v
  • Output current: 20-160A
  • Frequency: 60Hz to 50Hz

ESAB Rebel EMP 205ic

ESAB Rebel 205ic
  • Weight: 49 pounds
  • Input Voltage: 12/230v
  • Frequency: 50/60 Hz
  • Phase: single
  • Output current: 5-235 A

Miller Thunderbolt Series

Miller Thunderbolt 10-1/2 H
  • Weight: 15.5 pounds
  • Input voltage: 220/230/240 v
  • Input phase: single phase
  • Rated output: 210 A @ 20% duty cycle

Everlast PowerArc 160STH HF TIG Stick

EVERLAST Power ARC 160STH
  • Weight: 25 pounds
  • Input voltage: 120/240 v
  • Phase: 1-phase
  • Cable: 10 ft
  • Color: Green

AHP AlphaTIG 200X

AHP Alpha 2018
  • Shipping Weight: 68 Pounds
  • Power source: 110/240v
  • Process: TIG, Stick
  • Dimensions: 19 × 23 × 12 inches

Best stick welder

Hobart Stickmate 160i
  • Input voltage: 120/240v
  • Weight: 15 pounds
  • Rated output: 160A @ 30% duty cycle
  • Dimensions: 13.38 x 7.13 x 10.5 inches

Forney 291 Easy Weld 180 ST

Forney 291 Easy Weld 180 ST
  • Amperage range: 10-180A
  • Weight: 14 pounds
  • Dimensions: 12.3 x 9.8 x 17 inches
  • Power: 1 Ph-50/60Hz
  • Wattage: 8000 watts

LINCOLN ELECTRIC CO K1170 AC225

LINCOLN ELECTRIC K1170
  • Input voltage: 230v
  • Input current: 50A
  • Output: 225A/25V/20%
  • Phase: single
  • Weight: 96 Pounds
  • Frequency: 60Hz

1. PRIMEWELD 225X -Best Stick Welder (Overall)

  • Manufacturer: PrimeWeld
  • Weight: 41 Pounds
  • Part number: TIG225
  • Input Voltage: 120/240 V
  • Material: Steel
  • Dimensions: 24 × 19 × 12 inches
  • Welding Type: TIG & STICK
  • Output: 20-180A
  • Color: Black

best stick welders

Pros
  • Used for the Stick welding of aluminum, stainless steel, and many other metals.
  • Powerful machine with the output of 225Amps
  • CK-17 torch system with dense connector and Superflex hose
  • Foot pedal support.
Cons
  • No power switch on the front side
  • The product manual of the welding machine also does not have complete information.

 

PrimeWeld 225X has an amperage range of 225 Amp showing its high welding power. Pulse welding with the help of USA made torch system is also a great plus point in addition to PWD and IGBT technology in this best stick welder.

Features

Supporting System: Firstly, insulated Gate Bipolar Transistor technology is present in the PRIMEWELD 225X TIG/Stick welder. This IGBT technology allows the user to give fast switching capability than any other Stick welder. So, you do not need to wait for the machine to switch. IGBT inverter technology is present in this welder, so it is an inverter Stick welder.

Power Width Modulation Technology is one of the great additions in the PRIMEWELD 225X TIG/Stick welder that gives fast startup and increased frequency. Hence, you can operate with stick welding even in the starting minute of the welding machine.

Torch System: having a torch system along with the welding system is always a great combination. This combination is present in the PRIMEWELD 225X TIG/Stick welder, a powerful torch system known as the CK-17 torch system. Other components of the torch system are CK dense connector and CK 17 Superflex hose.

All of these accessories of the torch system are USA-made, which promises to deliver an arc of high stability. As a result of the stick’s efficiency, welding is increased. This makes the PRIMEWELD 225X TIG/Stick welder the best Arc welder.

Heat Control and protection System: To ensure the safety and protection of the machine and the user, the PRIMEWELD 225X TIG/Stick welder has different protection systems. These protection systems can resolve various malfunctions in the machine. Like a heat control system controls the heat by cooling the machine.

At the time of high heat intensity, the control system may shut down the engine for its protection. Also, voltage or current control systems are present in it, which controls the input fluctuations.

Pulse frequency width system: Another remarkable feature of the PRIMEWELD 225 X TIG/Stick welders is its pulse frequency width system. This system increases the welding process frequency, mainly startup frequency, resulting in the welding process’s high efficiency and power.

Foot pedal: Foot pedal provide adequate control over the Stick welding process. Stick welding may sometimes involve you working with both hands. In that type of situation, the foot pedal helps like a third hand to carry out the welding process efficiently and accurately.

2. LOTOS LTPDC2000D- Best Combo Welder

  • Weight: 43 pounds
  • Dimensions: 15.5 x 8 x 12 inches
  • Input Voltage: 110/220v
  • Frequency: 50-60 HZ
  • Output current: 15-200A
  • Duty Cycle: 60% @ 200A
  • Weld material: Steel, Stainless, Moly, Ferrous
  • Warrenty: 1 year

LOTOS LTPDC2000D

Pros
  • Perform multifunction
  • Lightweight and portable
  • Dual-voltage, i.e., 110 V or 220 V
  • Non-touch pilot arc
  • Easy to install
Cons
  • It comes with short wires
  • The foot pedal is not present

 

LTPDC2000D LOTOS – 04-ZVGR-0O8D is a multifunctional welder used as a plasma cutter, TIG, and Stick welder. It is the best portable welder that performs three functions in a single unit.

Features

Here we discuss the features of LTPDC2000D LOTOS – 04-ZVGR-0O8D 3 in 1 Combo Welding Machine.

3 in 1 Combo: LOTOS – 04-ZVGR-0O8D performs multifunction using a single machine. It has a dual-voltage and can be plugged in 220 V and 110 V power supply. It comes with a 50 A Pilot Arc Plasma cutter, 200 A TIG welder, and 200 Amp Stick welder.

Plasma cutter: The plasma cutter has a maximum output of 10 to 150 amperes. It has an ideal cut that can cut the thickness up to ½ inches. On the other hand, the maximum severance thickness is ¾ inches. The plasma cutter has durable and stable performance.

Pilot Arc: LOTOS LTPDC2000D consists of a non-touch pilot arc. Pilot arc torch efficiently cuts through painted, rusty, and rough surfaces. Also, it produces minimal slag. It helps you in cutting deprived of touching the tip of the metal. It creates a better cutting quality.

TIG welder: DC TIG welder has a maximum output of 15 to 200 amperes. It can be used for welding thinner gauge materials, stainless steel, and steel.  It is suitable for foot pedal welding heat control and has a high-frequency start.

Stick welder: This DC stick welder has a power output of 15 to 200 amperes. It has an easy arc start. LOTOS LTPDC2000D provides a stable welding arc and beautiful welding shape. The arc current of this welder is adjustable that can enhance the Arc-Starting Function. Different types of acid and necessary electrodes are used for welding.

Portability: LOTOS – 04-ZVGR-0O8D is a lightweight machine that weighs only 37 pounds. It is a portable stick welder that can be easily carried out at a desire position.

Easy to setup: With the help of a D plug NTP ¼ type and air filter regulator user can easily and quickly connect the air compressor. Hence, the user can set up the machine in just 1 to 2 minutes.

Additional Components: LTPDC2000D LOTOS – 04-ZVGR-0O8D 3 in 1 Combo Welding Machine comes with the following other features: Plasma cutting torch, Stick clamp, Power supply, and TIG torch.

3. Amico ARC 160D-Best cheap welder

  • Manufacturer: Amico Electric
  • Weight: 16 pounds
  • Dimensions:17 x 8 x 12 inches
  • Input voltage: 115/230v
  • Out put current: 20-160A
  • Model: ARC-160
  • Frequency: 60Hz to 50Hz
  • Material: Metal & Plastic ABS

Amico ARC-160D

Pros
  • Lightweight and portable
  • Easy to install
  • It comes with safety features
  • Best stick welder for beginners
  • Best cheap stick welder
Cons
  • The quality of the electrode holder is low
  • It does not perform multifunction

 

Amico Arc-160 is a lightweight and inexpensive arc welder that is the best for beginners. It is also the best inverter stick welder that has a good performance. Also, it is a portable arc welder.

Features

Let us discuss the features of the Amico ARC-160D DC Inverter Stick Welder.

Automatic selection: Amico arc-160 consists of an automatic selection feature that automatically detects the input voltage. Hence, it can easily switch between 100 to 250V/50 to 60Hz input power. It also has an adjustable setting of arc force that helps in meet the welding needs of customers.

Powerful functions: Amico arc welder has many powerful functions that help easy-to-use and easy startup. The functions include: anti-stick function, current-intensity control function, built-in hot start function, thrust adjustment function.

Safety features: This welder also consists of automatic compensation for voltage fluctuations: over-current protection, under-voltage protection, over-load protection, and over-voltage protection.

IGBT Inverter Technology: This technology provides an efficient weld and also maintains the stability of the arc. This best stick welder has a power source of 115 V and 230 V.  it also consists of an LCD that tells us the output amperage.

Portability:  Amico Arc-160 is a small arc welder that weighs only 16 pounds. This welder is available with handle and shoulder straps due to which are quickly taken out anywhere. This facility can be availed with the use of a pigtail present in the machine box.

Hand Control and Foot Pedal: Both of these features make it easy to handle the plant by hand and foot control unit to increase welding efficiency.

Moderate Weight: Lastly, the machine’s weight is not much high, neither it’s too light. Additionally, its small size also doesn’t take much space out there.

Duty cycle:  Amico ARC-160D Inverter DC Welder has a duty cycle of 80%. It means it can run continuously without heating at 8 minutes and stop down for 2 minutes to cool down. This duty cycle is suitable for the best stick welding machine.

Other components: Amico arc welder comes with the following details: 10 feet of 300-Amp electrode holder assembly, 7 feet of a power cord, a 230V to 115V power adapter, and 10 feet of the 300-Amp grounding clamp assembly.

4. ESAB Rebel 205ic- Best Small welder

  • Weight: 49 pounds
  • Dimensions: 16 x 23 x 9 inches
  • Input Voltage: 12/230v
  • Frequency: 50/60 HZ
  • Phase: single
  • Output current: 5-235 A
  • Welding processes: TIG, MIG, Flux core & GTAW

ESAB Rebel EMP 205ic

Pros
  • TFT screen
  • The roll cage of ESAB Rebel 205ic is excellent
  • You can connect two gases at the same time
  • small arc welder
Cons
  • During welding, the plastic connector can get damaged.

 

ESAB launched one of the best stick welders. ESAB Rebel 205ic has a TFT screen and advance operating functions. It is a lightweight welder that is suitable for beginners. It has robust stick welding.

Features

TFT Screen: TFT screen is handy for viewing the conditions of the welding. It is a digital screen of size 4.3-inch. With the TFT screen’s help, the user can easily understand and control the welding conditions according to the welding process. The screen also has a power backup, which can run even after the immediate power down.

The TFT screen also has a Multilanguage display, which is very beneficial for the user and gives a better experience. Moreover, the user manual and the spare part kit Optio and installed on the TFT screen.

Primary and Advanced Operating mode: ESAB Rebel 205ic has two operational modes that can be switched according to its needs. Its basic model is more effective and useful for beginners. In this mode, welding setup and operation are both made easy even with the arc control.

Hence this model is made for beginners who just started the stick welding process that why it is the best welder for beginners.

The machine gives its high power and efficiency in the advanced feature, which is more suitable for experienced and professional users.  Hence this operational mode is more related to the high-performance work and offers complete control to the user.

Smart Technology: Smart MIG technology is present in the ESAB Rebel 205ic, specially made for the beginner user. The primary purpose of this is to enhance the quality of welding by increasing accuracy and stability.

However, the experienced user can also utilize this Smart technology better. The machine can quickly adopt the welding characteristics.

Stick welding: stick welding with ESAB Rebel 205ic is more memorable than the other welders due to the Smart MIG technology. This SMIG technology couples with the stick welding give more efficient and high-performance results by stabilizing the weld.

As a result, stick welding is with ESAB Rebel 205ic is now even better with E7018 and E7018-1 type of electrodes. Previously considered difficult electrodes such as 6013 stick electrodes can be applied with stick welding and good results.

AC/DC capability: ESAB Rebel 205ic is one of those AC/DC arc welders present in the market and shows compatibility with both types of currents. This feature increases the applicability of ESAB Rebel 205ic, making it one of the best stick welders in the market.

Portability: ESAB Rebel 205ic is only 22 kg, an average weight for small stick welding machines. Additionally, the machine’s size is also very compact, making ESAB Rebel 205ic the best small stick welder.

5. Miller Thunderbolt Series, 10-1/2 H-Best Dual Voltage

  • Manufacturer: Miller Electric
  • Weight: 15.5 pounds
  • Input voltage: 220/230/240 v
  • Input phase: single phase
  • Dimensions: 13 x 10.5 x 7 inches
  • Rated output: 210 A @ 20% duty cycle
  • Weldable metals: steel & stainless steel
  • Warranty: 3-years

Miller Thunderbolt Series

Pros
  • Wide range of applicability
  • Amperage control
  • Hot start
  • Use: DIY / Home Hobbyist, ship building, Maintenance and Repair
Cons
  • No heat control system

 

Thunderbolt Series, 10-1/2 H, is a lightweight and portable welder. This welder does not require gas for welding. Moreover, it has a dual-voltage capacity and gives high amperage range.

Features

Portability of the welder: Thunderbolt 10-1/2 H is one of the portable arc welders and small stick welders present in the market. The portability of any machine depends upon its size weight. For Thunderbolt 10-1/2H, both the size and weight are compatible with its portability.

The weight of the Thunderbolt 10-1/2 H is only 100 pounds. Moreover, the size of the welding machine is also not much. Both of these things make Thunderbolt 10-1/2 H the best portable welding machine.

Hot starting feature: not all of the stick welding machines have a desirable starting feature and give the low-quality arc at the start. This problem is overcome using hot start features that provide a stable and robust arc even at the machine’s beginning.

Although the addition of hot-start enables the welding machine to give excellent and stable arc quality, this may prove an energy consumption option. Hence, this hot start may add few numbers to your electricity bill contrasting with inverter arc welders.

Amperage control: The Thunderbolt 10-1/2 H is an effective option for having a good welding performance. It also reduces the power consumption of the machine. With the help of an amperage control system, one can easily control the machine’s heat.

Accessories with the package: the package of Thunderbolt 10-1/2 H contains a 3-meter-long electrode cable along with the heavy-duty electrode holder. Cable pouch, 3-meter work cable having a clamp, and 2-meter power cord with the plug for 240Volts are also present with the welding machine.

That means you do not need to buy even a single item from the market for your welding machine. Do you want to buy a real multi-tasking stick welding plant? Here we have such a stick welding machine for you. This welding machine has versatility in welding operations.

It can carry out MIG welding, TIG welding, stick welding and Lift stick welding. So it is quite a versatile type of welding plant here with such an affordable price range.

Dual Voltage Capability: Thunderbolt 10-1/2 H is the best dual voltage stick welder capable of operating at both voltage range, either 120V or 240V. This feature is accomplished by the multi-voltage plug adapters that are present with the machine. The machine is compatible with only a DC power supply. That’s why Thunderbolt 10-1/2 H is the best dc stick welder.

Duty cycle: Thunderbolt 10-1/2 H’s duty cycle is 30% at full output power. However, this duty cycle can be increased further by reducing the output power of the machine.

6. EVERLAST Power ARC 160STH-Best Value

  • Manufacturer: Everlast Power Equipment
  • Weight: 25 pounds
  • Input voltage: 120/240 v
  • Phase: 1-phase
  • Model: PowerArc 160STH
  • Dimensions: 17 x 7 x 11 inches
  • Cable: 10 ft
  • Color: Green
  • Weld metals: Steel, Stainless Steel, Chrome moly, Cost iron & aluminium

Everlast PowerArc 160STH HF TIG Stick

Pros
  • Stable DC arc
  • Low power consumption
  • Arc and TIG switching with good performance
  • Digital display
  • Adjustable flow manager
Cons
  • No AC output
  • Not so powerful

EVERLAST Power ARC 160STH is a lightweight and powerful stick welder with DC TIG and arc welding. It has a dual-voltage power supply and digital display. This welder also has IGBT technology, lift, and high-frequency start.

Features

Portability: the size of the EVERLAST PowerArc 160STH is small, along with the low weight. So, you can easily carry a welding machine with you where you want, which makes EVERLAST PowerArc 160STH a portable arc welder.

Despite the machine’s size and weight, it gives the best results with stick welding, so do not misjudge the power of EVERLAST PowerArc 160STH with its compact size.

Dual voltage support: The welding machine can work on both the 120 voltages and 220 voltage input with 80-90% efficiency, which means it is the best dual voltage stick welder. Hence the user can work in a home with low power input, 120V, and the industry or any commercial site with a high power of 220V.

Furthermore, operating the machine at 120V is a bit time consuming than the 220V. So, it is you must switch the working input power according to the need and availability. When it comes to output, the machine delivers a good quality of the DC arc. That’s why it is the best dc inverter, stick welder.

Lift and HF start: EVERLAST PowerArc 160STH has both the lift start and HF start feature that can be used separately depending upon the need and use.  HF start function can be applied in difficult weather conditions or when the weather is not in good support of welding, especially in the wind.

However, Lift start is also available, which is another best option to provide stability to the arc. This lift start is also preferred when you do not have a foot pedal.

Dual versatility: EVERLAST PowerArc 160STH offers both stick and TIG welding processes. Hence the user now does not need to buy another welding machine for TIG welding. This additional feature also allows the user to weld a variety of metals with both operational methods.

IGBT inverter technology: Insulated-gate bipolar transistor technology (IGBT) enables this welding machine to give a smooth and stable arc along with a hot and reliable start. IGBT technology has another feature that will provide fast switching technology to the user.

Inverter technology also reduces the machine’s power consumption, which will prove beneficial for the user by reducing the electricity cost. Hence, EVERLAST PowerArc 160STH is the best inverter stick welder.

7.  AHP Alpha 2018 – Best DC Inverter Stick Welder

  • Manufacturer: AHP
  • Shipping Weight: 68 Pounds
  • Model: Alpha-TIG200X-2018
  • Power source: 110/240v
  • Process: TIG, Stick
  • Dimensions: 19 × 23 × 12 inches
  • Material: Stainless Steel
  • Color: Yellow
  • The material of handle: Plastic

AHP AlphaTIG 200X

Pros
  • Flexible and versatile
  • Quiet performance of the machine to noise
  • AC, DC stick welder
  • high duty cycle (60%)
Cons
  • The calibration of a regulator is not correct.
  • Difficult to install.
  • Display on screens is sometimes misleading

 

2018 AHP Alpha is one of the best TIG stick welders that have great welding power and efficiency. This machine has an accurate welding design with process control with (Pulse Width Modulation technology) PWM. So, it’s a choice for both professionals and beginners to have a great experience with this fantastic stick welding machine.

Features

Welding Quality: Firstly, AHP Alpha 200X offers precise and accurate welds on both the thin and thick gauge of metals. It can also act as a strong and powerful aluminum tig welder and can be used for stainless steel welding. Many other metals can be weld directly with either stick or TIG welding.

So you can easily switch to stick or TIG welding whenever the situation is needed according to the type of metal and required process. Due to both stick and TIG welding features, AHP Alpha 200X is the best tig stick welder.

Portability: AHP Alpha 200X is one of the portable stick welders present in the market as it has a small size and weight. The machine’s weight is only 50 pounds, which means a single person can easily carry a welding machine.

Despite the size and weight of the machine, AHP Alpha 200X is the best 110v stick welder. Hence it can operate at 110V, so you can easily carry the device without worrying about a power source.

AC/DC capability: AHP Alpha 200X is the best AC DC stick welder. A welding machine is fully capable of working with both the power outputs of AC and DC. Users can switch to the type of the product depending upon the nature of the welding material. Mostly, DC output is used for steel, and AC is typically applied for aluminum.

IGBT technology allows the user to switch the type of output, either AC or DC.

Fast Switching: Insulated Gate Bipolar Transistor (IGBT) technology is embedded in this machine that allows this machine to have the capability of rapid switching. Inverter technology gives complete and continuous power input to the device, resulting in a good welding quality.

Foot Pedal and HF control: High-frequency start and Foot Control system are present in this stick welder, enabling the user t to have precise control of welding operations. This stick welder is one of the market’s first products with multipurpose use.

It allows its user to have all welds and a plasma cutter in a single setup. It is durable with excellent work efficiency and also provides good portability.

Duty cycle: AHP Alpha 200X is 60% excellent for a machine of this power. 60% duty cycle means that the machine can work for a long time without getting overheated. Hence, AHP Alpha 200X is the best value stick welder that is present in the market.

8. Hobart 500570 Stickmate 160i-Best Compact

  • Input voltage: 120/240v
  • Weight: 15 pounds
  • Rated output: 160A @ 30% duty cycle
  • Dimensions: 13.38 x 7.13 x 10.5 inches
  • Style: Stickmate
  • Current type: DC
  • Power source: Corded electric
  • Wattage: 5000 watts

Best stick welder

Pros
  • It weighs only 15 pounds
  • Portable
  • Weld up to 5/32 mild steel
  • Infinite adjustable control dial
  • Handle and shoulder strap
  • 160 amperes output supply
Cons
  • Developed in the US but made in China
  • Expensive stick welding machine

 

Hobart launched the best stick welder that has high performance and suitable for home use. This stick welder is lightweight and small, and it is easily carried out. It has a reasonable duty cycle due to which is the best welder for stick welding.

Features

Here we discuss the features of 500570 Hobart Stickmate 160i.

Power: Hobart 500570 comes with an infinite amperage control dial. This dial is used to set the amperage as small as 1 ampere. Hobart stick welder has a power output of up to 160 Amperes. This power output is useful for good and smooth performance.

Power input: 500570 stick mate has an input power of 120 V/ 240 V. It means this welder can be used either as a 120 V stick welder and 240-volt welder.

Portability: This is a small stick welding machine and weighs only 15 pounds. Due to this, lightweight can be easily carried out anywhere you want to perform a stick welding. Hence, it is the best portable stick welder. This welder has a right shoulder strap and handle.

Welding capacity: Hobart Stickmate 160i is useful for mild welding steel. It can weld the mild steel up to 5/32.

AC, DC support: this welding machine can work at both AC and DC power input. So, we need to worry about the type of input current. This makes users work on DC to weld stainless steel, copper, and carbon steel-like materials. Switching to AC allows the user to use the machine as an Aluminum stick welder and for other aluminum-based alloys.

Duty cycle: 500570 stick mate has a reasonable duty cycle of 30%. It means this machine can run continuously for 3 minutes and allowed to cool down for 7 minutes. This duty cycle is good for smooth performance.

Easy to use: Hobart 500570 stick welding machine is easy to use. It is made up of stainless steel. It is a quick machine that starts with hot start technology having a reliable arc.

Components included: 500570 Hobart Stickmate 160i consist of the following parts: electrode cable with heavy-duty holder, power cord with MVP adapters for 120V and 240V, and work cable with clamp. It also consists of a TIG welding gun.

Other features: The other essential elements of this 500570 Hobart Stickmate 160i are dependable, rugged, and reliable. This stick welder does not require a lot of maintenance, which is suitable for the machine.

Hobart welders are equally popular in the USA, UK, Australia, and many other countries.

9. Forney 291 Easy Weld 180 ST-Best Generator Friendly

  • Amperage range: 10-180A
  • Weight: 14 pounds
  • Welding processes: DC Stick/TIG
  • Dimensions: 12.3 x 9.8 x 17 inches
  • Power: 1 Ph-50/60Hz
  • Wattage: 8000 watts
  • Aluminium welding: NO
  • Power source: Corded Electric
  • Duty cycle: 30% @120v, 25% @230v

Forney 291 Easy Weld 180 ST

Pros
  • Lift start capability
  • Easy start technology
  • Best dc stick welder
  • Durable and portable
  • Generator friendly
  • 10 to 180 amperage output
Cons
  • TIG torch is not present
  • No foot pedal

 

Forney 291 welder is a multifunction welding machine that can be used for stick and TIG welding. Hence, it is the best TIG stick welder. This welder is a durable, lightweight, and powerful machine. Forney 291 is easy to use.

Features

Let us discuss the features of 291 Forney Easy Weld 120V/ 230 V Welder. This machine includes almost all of the features that a pro-stick welder may require. Hence it is the best low-price choice in stick welders with all of the critical elements that a user can dream of in the stick welding machine.

Input and output power: Forney 291 is the best dual voltage stick welder. It is easily plugged either in 120 volts or 230 volts power supply. It has a power output of 10 to 90 amperes for 120 volts input supply and 10 to 180 amperes for 240 volts input supply.

Portability: 291 Forney Easy Weld is a lightweight machine that weighs only 23.3 pounds. It can be quickly taken out at different positions to perform work. Hence, the portable arc welding machine is carried out efficiently. It also consists of cable wrap and an integrated handle for easy portability and storage.

Welding capacity: This stick welder can be used for mild welding steel. It can weld mild steel up to ½ inches at 180 amperes. It can be useful for welding at the shop, backyard, and garage. Moreover, It can also be used for farm & ranch, auto body, metal art, and light industrial work.

Versatile: 291 Forney Easy Weld 120V/ 230 V Welder comes with easy start technology. Forney helps in making every strike easy. Also, this technology helps in the removal of the frustration of striking the electrode.

Lift start capability: Forney 291 dc stick welder can lift start for the TIG welding. The Forney 291 welder’s ability does not require a foot pedal for TIG welding.

Durability: 291 Forney Easy Weld 120V/ 230 V Welder is high durable stick welding machine. It comes with a built-in metal case. This metal body makes this welding machine more durable. Moreover, this can easily withstand wear and tear.

Additional features: 291 Forney Easy Weld consist of the following components: 8′ electrode holder, 8′ ground clamp, Tong Style Electrode Holder, Deluxe Electrode Storage Container, Chipping Hammer, Spring Handle, ground clamp, and 8′ power cable

Generator friendly: Arc of the welding machine is extremely stable even with the power generator. It is also easy to use an arc welding machine.

10. LINCOLN ELECTRIC K1170-Best for Thick Materials

  • Input voltage: 230v
  • Input current: 50A
  • Output: 225A/25V/20%
  • Phase: single
  • Weight: 96 Pounds
  • Frequency: 60HZ
  • Process: Stick

LINCOLN ELECTRIC CO K1170 AC225

Pros
  • Portable size of the machine
  • It can be used for the welding of steel and cast iron
  • Smooth welding
  • Good welding amperage
Cons
  • Not a multifunctional type of welding machine

Most arc welder users want to have a stick welding machine that has good penetration power. Such a type of arc welding machine is LINCOLN ELECTRIC K1170, which offers high penetration even for thick materials. Further details of this fantastic Stick welder are provided below.

Feature:

Unique design: stick welding is not based on the fashion and looks of the welding machine. Infect is based on the craftsmanship of the user and the performance of the device. That thing is understood by the manufacturer of LINCOLN ELECTRIC K1170, which offers a sleek and straightforward design that is suitable for high performance.

The machine’s controls and interface are also user-friendly and straightforward. That’s why the user can efficiently operate the machine with accuracy. Hence LINCOLN ELECTRIC K1170 is the best arc welder.

Easy to install: assembly or installation of the LINCOLN ELECTRIC K1170 Is straightforward. The user can quickly assemble a welding machine by having instructions from the user manual provided with the machine package.

Variety of applications: with the power output of 225 amps, which is relatively high, one can easily weld different metals like carbon, stainless steel, and iron. Hence the powerful arc welding machine can be effectively applied for the welding process of various welding materials.

The design of and power of the machine is suitable for home-based applications for welding. Hence it is the stick welder for home use.

AC stick welding: LINCOLN AC welders have over 40 years’ reputation with positive feedback from the customers. Best stick welder reviews have revealed that the LINCOLN ELECTRIC K1170 has the best AC stick welding technology that fulfills the customers’ needs.

LINCOLN ELECTRIC K1170 is a 200 amp stick welder that maximizes power efficiency at 220 AC power output under the lowest energy consumption. This feature makes the LINCOLN ELECTRIC K1170 the best AC arc welder.

Smooth arc:  welding machine can generate a smooth flow of the arc with different types of electrodes such as mild steel and low hydrogen electrodes. Moreover, stainless steel and rigid facing electrodes can also be used with good stability of the arc. So, LINCOLN ELECTRIC K1170 is the best stick welding machine.

Package includes: the box of LINCOLN ELECTRIC K1170 contains an Insulated electrode holder along with the cable, work cable, and clamp for heavy-duty use. The input cable with the attached plug is also provided with the package.

Buying guide for best stick welder

HOW TO BUY A PERFECT STICK WELDER

What is the best stick welder? If you don’t know how to buy the stick welder or what features should be present, this is a helpful article for you. Here we discuss the elements that must be present in the best stick welder in the world.

Input power

Input power depends upon the time of work you need to perform. If you need a stick welder for your home, then 120 V arc welders are enough for this. On the other hand, if you need a welder for other purposes than home, an input power of 240 V is suitable.

Amperage range

Another critical factor is the amperage range. The more the amperage range, the more suitable is the stick welding equipment.  A stick welder with a 20 A to 50 A amperage range is best for stick welding.

Type of work

Before buying, the welder must check that it performs what of function. You must purchase it on your working demands and the type of work you need to perform. Most welders have high performance for thick metals at high amperage. Some stick welders work well at low amperage for thin metal.

The ability of the machine to run continuously is its duty cycle. Before buying the stick welders, check the duty cycle if it is more significant than a welder. A more substantial duty cycle decreases the heat damage to the machine.

Duty cycle

The duty cycle is the time during which your stick welding machine runs continuously with overheating. After this time, you need to stop your machine for some time to cool down. A high duty cycle is required for industrial purposes, while the best arc welder for home use and DIY can run at a low duty cycle.

If the machine has a 60% duty cycle, it can run non-stop for 6 minutes without cooling. What can you conclude from this? You can complete that before buying the welder must check the duty cycle if it is greater than prefer this welder. A more significant duty cycle decreases the heat damage to the machine.

Portability

Portability is an important feature that must be present in the stick welding machine. If you need stick welding for performing the function at a different position, then buy portable arc welders. Portability must be check before buying a welder. If the welder is portable, it can perform the work at other places. In contrast, if the welder is not portable, it is bound to perform work only at a specific location.

Safety feature

Safety is necessary for doing the work. If an arc welder has no safety feature, then it is not the best. If safety features are not present, the machine is overheated that causes damage. So much choose the stick welder having safety features.

Versatility

Suppose you need extra features in a welder, so choose the welder present in the combo.  In that case, it contains a plasma cutter as well as a TIG welding option. And this makes the Stick welder versatile. These features save the time of metal cutting, and you can perform multiple parts for this Stick welding machine.

Arc quality

A welder must have a high arc quality because an unsteady arc causes a problem during the welding. Cheaper welders have some arc quality problems, and this causes significant pain. So welders choose a Stick machine that has a high-quality arc, and it can weld neatly.

Price

Different stick welder has different prices. The basis of quality, performance, duty cycle, amperage range, and other features can range from hundreds to thousands of dollars.

Choose the welder that has an affordable cost and has useful features. It performs well but doesn’t decide only based on price but also checks the performance and other features. In this article, we discuss the stick welder having useful features and performance.

Stick welder brands

TOP Stick welder BRANDS

  • PrimeWeld

PrimeWeld launched multifunction welders that are used to perform many jobs by using a single machine. They give the best stick welders that are compact and reliable.

  • Forney

Forney is the best well-known manufacturing company in the world. They produce stick welders along with plasma cutters, welding helmets, and TIG welders.

  • Hobart

Hobart beautifully designed the welding products. They provide stick welders that have great features and create flawless welds. They also offer good customer service.

  • ESAB

This company offers cutting and welding equipment and consumables. They provide welding equipment with safety. They also launched environmentally-friendly types of equipment.

  • Lotos Welders

The supreme quality of Lotos welders is that they provide customer service after the sale. They provide Stick welders with good quality. These welders create flawless welds.

  • Amico Power

Amico is a great brand and comes in top brands of the welder. All welders of Amico power are available at a reasonable price on Amazon.

  • Everlast power equipment

Everlast power equipment is an international company that supplies its products in many countries. They launched the welders with IGBT technology. They give a satisfaction policy of 30 days when you returned the product if you are not satisfied.

Frequently Asked Question (FAQs)

How does the stick welding process happen?

The stick welding process uses the electric current that comes from the power supply. The electric current may be an alternating current or direct current. This current is used to fill the gap between the welding stick and metal. An electric arc is created between the cracks due to the difference in the potential.

Is stick welder applicable in both outdoor and indoor welding?

Yes, stick welding is applicable in both outdoor and indoor welding. It is a versatile stick welding machine that is used for efficiently welding the alloys and joints. Mostly, the users prefer arc welder because this welder is affordable. The stick welding process can be used for safe and sufficient bonds.

What are important factors that should be known before buying a stick welder?

The main factor is the amperage range. It should be between 20 A and 50 A. Other factors that should be considered are the duty cycle, the machine’s weight, portability, input power, the material used, welding capacity, and safety features.  You should check these features in the stick welder before buying it.

Why is stick welder preferred for welding?

You should buy a stick welder if you have a low budget. It is an affordable welder. Moreover, Stick welder is preferred due to efficient working, weld alloys and metals, lightweight, and portable. Also, this welding can provide neat and flawless welds.

How can you determine which welding process is ideally applicable?

Few things must be considered before the selection of the ideal process. These factors include the metal’s nature, the thickness of the metal, welding condition, nature of the application, and type of welding equipment.

Conclusion

All of the above-discussed best stick welders have the best supportive features, high penetration, good processability, and speed. These features can be applied in both home shop and commercial or industry-based applications depending upon the work’s nature.

However, the stick welder’s final selection is up to the user’s needs and requirements. You can efficiently study the detailed features of different stick welder machines in the above article. After that, you can choose the best welder for stick welding according to the available budget.

For further assistance, while selecting the best value stick welder, you can view our buying guide to help you a lot for that purpose. Considering all circumstances, choose a stick welder wisely and according to your budget.

Now you need to carve your requirement and find them in the above-listed products. You can also have a detailed view of our buying guide for the stick welder’s essential things. All of these things will lead you to select the best stick welder for you.

These key factors determine the stability and life of the weld. So you have to choose the welding method depending upon these few factors; otherwise, it may result in low quality or week welds.

Leave a Comment